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With the evolution of the sustainable industry, the grinding process seeks to follow the requirements to continue to be highly employed when precision and low-dimensional tolerances are required in the workpieces. In this way, the cutting fluids used in the process, which are essential for a good surface finish, are the main impasse to ensure that the process becomes eco-friendly. Therefore, a
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Contribution for minimization the usage of cutting fluids in
Eco-friendly manufacturing towards the industry of the future with a focus on less cutting fluid and high workpiece quality applied to the grinding process Article Full-text available
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Two different conventional grinding wheels manufactured by Norton Saint-Gobain were tested: a white alumina oxide (WA) and a green silicon carbide (GC). Both grinding wheels present abrasive grit size of mesh #60. The grinding wheels designations are 38A60K6V and 39C60K6V for WA and GC, respectively. Both models have an external diameter of 250 mm.
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In this manner after each test, the grinding wheel profile was printed by grinding on AISI 1020 steel cylinder at a depth of 0.1 mm per pass, for a total of 10 passes (1-mm total removal), under a cutting speed of 32 m/s and a feed rate of 0.25 mm/min. Surface characterization was performed using a Taylor Hobson contact profilometer, Form
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Each selected slate slab has a size of above 2200 x 1200 mm up to lengths of 2900 mm. Smaller sizes or a combination of different sizes is possible as well. While splitting them up using the natural splitting lines from inside the layers of the slab, each surface is wholly and meticulously checked on imperfections.
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Two types of the grinding wheel were applied during the experiments: white aluminum oxide grinding wheel, manufactured by Norton Abrasives, model 38A150L6V (350 mm outside diameter, 15 mm width, and 127 mm hole diameter, and a cubic boron nitride grinding wheel, manufactured by Nikon Cutting Tools, model SNB151Q12VR2 (355.6 mm outside diameter, 25.6 mm width, and 127 mm hole diameter).
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The Global Abrasive Wheels Market size was valued at USD 17.4 billion in 2018 and is projected to reach USD 25.8 billion by 2028, growing at a CAGR of 4.5% during the forecast period (2019-2028).
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Pneumatic sander, also known as a side grinder or disc grinder, is a handheld power tool used for cutting, grinding and polishing. Certain angle grinders, depending on their speed range, can be used as sanders, employing a sanding disc with a backing pad or disc.
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